Automation, Production Systems, and Computer-Integrated Manufacturing

<p style="MARGIN: 0px">Preface</p> <p style="MARGIN: 0px">Acknowledgments</p> <p style="MARGIN: 0px">New to This Edition</p> <p style="MARGIN: 0px">Support Materials for Instructors</p> <p style="MARGIN: 0px">About the Author</p> <p style="MARGIN: 0px">Chapter1 INTRODUCTION</p> <p style="MARGIN: 0px">1.1 Production Systems </p> <p style="MARGIN: 0px">1.2 Automation in Production Systems </p> <p style="MARGIN: 0px">1.3 Manual Labor in Production Systems </p> <p style="MARGIN: 0px">1.4 Automation Principles and Strategies </p> <p style="MARGIN: 0px">1.5 About This Book </p> <p style="MARGIN: 0px">PART I OVERVIEW OF MANUFACTURING</p> <p style="MARGIN: 0px">Chapter2 MANUFACTURING OPERATIONS </p> <p style="MARGIN: 0px">2.1 Manufacturing Industries and Products </p> <p style="MARGIN: 0px">2.2 Manufacturing Operations </p> <p style="MARGIN: 0px">2.3 Production Facilities </p> <p style="MARGIN: 0px">2.4 Product/Production Relationships</p> <p style="MARGIN: 0px">Chapter3 MANUFACTURING METRICS AND ECONOMICS</p> <p style="MARGIN: 0px">3.1 Production Performance Metrics</p> <p style="MARGIN: 0px">3.2 Manufacturing Costs</p> <p style="MARGIN: 0px">Appendix 3A Averaging Formulas for Equation (3.20) </p> <p style="MARGIN: 0px">PART II AUTOMATION AND CONTROL TECHNOLOGIES</p> <p style="MARGIN: 0px">Chapter4 INTRODUCTION TO AUTOMATION</p> <p style="MARGIN: 0px">4.1 Basic Elements of an Automated System </p> <p style="MARGIN: 0px">4.2 Advanced Automation Functions </p> <p style="MARGIN: 0px">4.3 Levels of Automation </p> <p style="MARGIN: 0px">Chapter5 INDUSTRIAL CONTROL SYSTEMS</p> <p style="MARGIN: 0px">5.1 Process Industries versus Discrete Manufacturing Industries </p> <p style="MARGIN: 0px">5.2 Continuous versus Discrete Control </p> <p style="MARGIN: 0px">5.3 Computer Process Control </p> <p style="MARGIN: 0px">Chapter6 HARDWARE COMPONENTS FOR AUTOMATION AND </p> <p style="MARGIN: 0px">PROCESS CONTROL</p> <p style="MARGIN: 0px">6.1 Sensors </p> <p style="MARGIN: 0px">6.2 Actuators </p> <p style="MARGIN: 0px">6.3 Analog–Digital Conversions </p> <p style="MARGIN: 0px">6.4 Input/Output Devices for Discrete Data </p> <p style="MARGIN: 0px">Chapter7 COMPUTER NUMERICAL CONTROL </p> <p style="MARGIN: 0px">7.1 Fundamentals of NC Technology </p> <p style="MARGIN: 0px">7.2 Computers and Numerical Control</p> <p style="MARGIN: 0px">7.3 Applications of NC </p> <p style="MARGIN: 0px">7.4 Analysis of Positioning Systems </p> <p style="MARGIN: 0px">7.5 NC Part Programming </p> <p style="MARGIN: 0px">Appendix 7A: Coding for Manual Part Programming </p> <p style="MARGIN: 0px">Chapter8 INDUSTRIAL ROBOTICS</p> <p style="MARGIN: 0px">8.1 Robot Anatomy and Related Attributes </p> <p style="MARGIN: 0px">8.2 Robot Control Systems </p> <p style="MARGIN: 0px">8.3 End Effectors</p> <p style="MARGIN: 0px">8.4 Applications of Industrial Robots</p> <p style="MARGIN: 0px">8.5 Robot Programming</p> <p style="MARGIN: 0px">8.6 Robot Accuracy and Repeatability </p> <p style="MARGIN: 0px">Chapter9 DISCRETE CONTROL AND PROGRAMMABLE LOGIC </p> <p style="MARGIN: 0px">CONTROLLERS</p> <p style="MARGIN: 0px">9.1 Discrete Process Control </p> <p style="MARGIN: 0px">9.2 Ladder Logic Diagrams </p> <p style="MARGIN: 0px">9.3 Programmable Logic Controllers </p> <p style="MARGIN: 0px">9.4 Personal Computers and Programmable Automation Controllers</p> <p style="MARGIN: 0px">PART III MATERIAL HANDLING AND IDENTIFICATION</p> <p style="MARGIN: 0px">Chapter 10 MATERIAL TRANSPORT SYSTEMS</p> <p style="MARGIN: 0px">10.1Overview of Material Handling </p> <p style="MARGIN: 0px">10.2Material Transport Equipment </p> <p style="MARGIN: 0px">10.3Analysis of Material Transport Systems</p> <p style="MARGIN: 0px">Chapter 11 STORAGE SYSTEMS</p> <p style="MARGIN: 0px">11.1 Introduction to Storage Systems</p> <p style="MARGIN: 0px">11.2Conventional Storage Methods and Equipment </p> <p style="MARGIN: 0px">11.3Automated Storage Systems </p> <p style="MARGIN: 0px">11.4Analysis of Storage Systems </p> <p style="MARGIN: 0px">Chapter12 AUTOMATIC IDENTIFICATION AND DATA CAPTURE</p> <p style="MARGIN: 0px">12.1Overview of Automatic Identification Methods </p> <p style="MARGIN: 0px">12.2Bar Code Technology </p> <p style="MARGIN: 0px">12.3Radio Frequency Identification </p> <p style="MARGIN: 0px">12.4Other AIDC Technologies </p> <p style="MARGIN: 0px">PART IV MANUFACTURING SYSTEMS</p> <p style="MARGIN: 0px">Chapter 13 OVERVIEW OF MANUFACTURING SYSTEMS</p> <p style="MARGIN: 0px">13.1Components of a Manufacturing System </p> <p style="MARGIN: 0px">13.2Types of Manufacturing Systems </p> <p style="MARGIN: 0px">Chapter 14 SINGLE-STATION MANUFACTURING CELLS</p> <p style="MARGIN: 0px">14.1Single-Station Manned Cells </p> <p style="MARGIN: 0px">14.2Single-Station Automated Cells </p> <p style="MARGIN: 0px">14.3Applications of Single-Station Cells </p> <p style="MARGIN: 0px">14.4Analysis of Single-Station Cells </p> <p style="MARGIN: 0px">Chapter 15 MANUAL ASSEMBLY LINES </p> <p style="MARGIN: 0px">15.1Fundamentals of Manual Assembly Lines </p> <p style="MARGIN: 0px">15.2Analysis of Single-Model Assembly Lines</p> <p style="MARGIN: 0px">15.3Line Balancing Algorithms </p> <p style="MARGIN: 0px">15.4Workstation Details </p> <p style="MARGIN: 0px">15.5Other Considerations in Assembly Line Design </p> <p style="MARGIN: 0px">15.6Alternative Assembly Systems </p> <p style="MARGIN: 0px">Appendix 15A Batch-Model and Mixed-Model Lines</p> <p style="MARGIN: 0px">Chapter 16 AUTOMATED PRODUCTION LINES </p> <p style="MARGIN: 0px">16.1Fundamentals of Automated Production Lines </p> <p style="MARGIN: 0px">16.2Applications of Automated Production Lines </p> <p style="MARGIN: 0px">16.3Analysis of Transfer Lines </p> <p style="MARGIN: 0px">Appendix 16A Transfer Lines with Internal Storage</p> <p style="MARGIN: 0px">Chapter 17 AUTOMATED ASSEMBLY SYSTEMS</p> <p style="MARGIN: 0px">17.1Fundamentals of Automated Assembly Systems </p> <p style="MARGIN: 0px">17.2Analysis of Automated Assembly Systems </p> <p style="MARGIN: 0px">Chapter 18 GROUP TECHNOLOGY AND CELLULAR MANUFACTURING</p> <p style="MARGIN: 0px">18.1Part Families and Machine Groups</p> <p style="MARGIN: 0px">18.2Cellular Manufacturing </p> <p style="MARGIN: 0px">18.3Applications of Group Technology </p> <p style="MARGIN: 0px">18.4Analysis of Cellular Manufacturing </p> <p style="MARGIN: 0px">Appendix 18A Opitz Parts Classification and Coding System</p> <p style="MARGIN: 0px">Chapter 19 FLEXIBLE MANUFACTURING CELLS AND SYSTEMS</p> <p style="MARGIN: 0px">19.1What is a Flexible Manufacturing System? </p> <p style="MARGIN: 0px">19.2FMC/FMS Components</p> <p style="MARGIN: 0px">19.3FMS Application Considerations </p> <p style="MARGIN: 0px">19.4Analysis of Flexible Manufacturing Systems </p> <p style="MARGIN: 0px">19.5Alternative Approaches to Flexible Manufacturing </p> <p style="MARGIN: 0px">PART V QUALITY CONTROL SYSTEMS</p> <p style="MARGIN: 0px">Chapter 20 QUALITY PROGRAMS FOR MANUFACTURING</p> <p style="MARGIN: 0px">20.1Quality in Design and Manufacturing </p> <p style="MARGIN: 0px">20.2Traditional and Modern Quality Control </p> <p style="MARGIN: 0px">20.3Process Variability and Process Capability </p> <p style="MARGIN: 0px">20.4Statistical Process Control </p> <p style="MARGIN: 0px">20.5Six Sigma </p> <p style="MARGIN: 0px">20.6Taguchi Methods in Quality Engineering </p> <p style="MARGIN: 0px">20.7ISO 9000 </p> <p style="MARGIN: 0px">Appendix 20A The Six Sigma DMAIC Procedure </p> <p style="MARGIN: 0px">Chapter 21 INSPECTION PRINCIPLES AND PRACTICES</p> <p style="MARGIN: 0px">21.1Inspection Fundamentals </p> <p style="MARGIN: 0px">21.2Sampling versus 100% Inspection </p> <p style="MARGIN: 0px">21.3Automated Inspection </p> <p style="MARGIN: 0px">21.4When and Where to Inspect </p> <p style="MARGIN: 0px">21.5Analysis of Inspection Systems</p> <p style="MARGIN: 0px">Chapter 22 INSPECTION TECHNOLOGIES</p> <p style="MARGIN: 0px">22.1Inspection Metrology </p> <p style="MARGIN: 0px">22.2Conventional Measuring and Gaging Techniques</p> <p style="MARGIN: 0px">22.3Coordinate Measuring Machines </p> <p style="MARGIN: 0px">22.4Surface Measurement </p> <p style="MARGIN: 0px">22.5Machine Vision </p> <p style="MARGIN: 0px">22.6Other Optical Inspection Methods </p> <p style="MARGIN: 0px">22.7Noncontact Nonoptical Inspection Techniques </p> <p style="MARGIN: 0px">Appendix 22A Geometric Feature Construction </p> <p style="MARGIN: 0px">PART VI MANUFACTURING SUPPORT SYSTEMS</p> <p style="MARGIN: 0px">Chapter 23 PRODUCT DESIGN AND CAD/CAM IN THE PRODUCTION </p> <p style="MARGIN: 0px">SYSTEM</p> <p style="MARGIN: 0px">23.1Product Design and CAD </p> <p style="MARGIN: 0px">23.2CAM, CAD/CAM, and CIM </p> <p style="MARGIN: 0px">23.3Quality Function Deployment </p> <p style="MARGIN: 0px">Chapter 24 PROCESS PLANNING AND CONCURRENT ENGINEERING</p> <p style="MARGIN: 0px">24.1Process Planning</p> <p style="MARGIN: 0px">24.2Computer-Aided Process Planning </p> <p style="MARGIN: 0px">24.3Concurrent Engineering and Design for Manufacturing </p> <p style="MARGIN: 0px">24.4Advanced Manufacturing Planning </p> <p style="MARGIN: 0px">Chapter 25 PRODUCTION PLANNING AND CONTROL SYSTEMS</p> <p style="MARGIN: 0px">25.1 Aggregate Production Planning and the Master Production </p> <p style="MARGIN: 0px">Schedule </p> <p style="MARGIN: 0px">25.2Material Requirements Planning </p> <p style="MARGIN: 0px">25.3Capacity Planning</p> <p style="MARGIN: 0px">25.4Shop Floor Control </p> <p style="MARGIN: 0px">25.5Inventory Control </p> <p style="MARGIN: 0px">25.6Manufacturing Resource Planning (MRP II)</p> <p style="MARGIN: 0px">25.7 Enterprise Resource Planning (ERP)</p> <p style="MARGIN: 0px">Chapter 26 JUST-IN-TIME AND LEAN PRODUCTION</p> <p style="MARGIN: 0px">26.1Lean Production and Waste in Manufacturing </p> <p style="MARGIN: 0px">26.2Just-in-Time Production Systems </p> <p style="MARGIN: 0px">26.3Autonomation</p> <p style="MARGIN: 0px">26.4Worker Involvement</p> <p style="MARGIN: 0px">Appendix Answers to Selected Problems</p>